A sufficient technical qualification of the employees and their regular
further education is required by all GMP regulations. The EU GMP Guideline
says in chapter 2.9:
"Besides the basic training on the theory and practice of Good
Manufacturing Practice, newly recruited personnel should receive training
appropriate to the duties assigned to them. Continuing training should
also be given, and its practical effectiveness should be periodically
assessed. Training programmes should be available, approved by either the
head of Production or the head of Quality Control, as appropriate.
Training records should be kept."
How does the supervisory authority interpret these requirements? Within
the framework of the CONCEPT HEIDELBERG event "Das GMP-gerechte
Schulungssystem" (The GMP-compliant training system), Dr Neuhaus from
the district government Cologne presented his interpretation of the GMP
requirements.
General expectations
In general employees should be trained according to their tasks, i.e.
depth and frequency depend on the specific risk of the activity. There has
to be a training programme that covers the points 'employees to be
trained,' 'trainers,' 'contents,' 'evaluation of the training success' and
'documentation.' Training and further education should refer to all
hierarchical levels; the higher the educational level, the fewer internal
training efforts are necessary. Especially on a higher hierarchical level,
external further education offers should be used systematically.
Nevertheless, education does not replace specific training nor regular
education courses.
Initial training
In this training, apart from general GMP knowledge, the participants
should be informed in particular about hygiene aspects, above all
'contamination risks,' 'the basics of hygienic behaviour' 'notifiable
diseases' and company-specific requirements. Another focus should be on
documentation; especially general documentation techniques as well as the
use of SOPs are considered to be important. Another important point is the
evaluation of the training success – new employees should start to work
independently only after having acquired sufficient knowledge and
abilities.
Frequency
The training frequency is oriented towards the degree of difficulty of
the activity. However, training should take place at least once a year,
critical subjects (e.g. aseptic manufacture) should even be trained more
often. Another important point is the verification of the training
success, which should be evaluated directly after the training, especially
after re-training because of observed deficits, but also some time later
(here 4-6 weeks were mentioned). The aim must be to determine that all
employees have internalised the trained contents.
Furthermore any changes (e.g. of SOPs) have to be trained before they
come into force. In this context, the employees often have difficulties in
getting used to the new instructions.
Training schedules and programmes
The companies have to set up training schedules. Those responsible must
know who is qualified - and also trained! - for which task. Some training
courses have to be task-specific, others, site-specific. The training
success can be evaluated by means of the qualification matrix, which can,
in particular with larger groups, best be managed electronically.
Requirements to the trainer
It should be verified that the trainer has the necessary abilities.
Besides the technical knowledge, this also includes didactical skills.
Formal qualification in both fields is required (at least once a year).
Performance evaluation
It is problematical to judge an employee's individual performance,
particularly under the industrial law in Germany. In order to implement
the requirements of the EU GMP Guideline correctly, after an evaluation,
it should be fixed in at least one written document that the employee has
the necessary knowledge and skills and is able to perform his tasks
independently and without permanent instruction or supervision.
In order to show how "training" can be misinterpreted, the
following list gives some quoted examples from practice:
- All of our employees have been working for the company for many years
and do not need to be trained.
- We only employ qualified laboratory technicians. We do not have to
train them anymore.
- The cleaning company is self-responsible for the training of their
employees.
- I have studied as much as 3 large SOPs files in one day!