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The tendency to have individual manufacturing steps or even the complete
production of a medicinal product carried out by a suitable contract
manufacturer continues unbroken. There are many reasons for this:
- A lack of resources in the respective manufacturing
technology (special dosage forms)
- Capacity bottlenecks
- The fear that equipment and personnel will not be working to
capacity when a new product is introduced
- Focussing on marketing
- No or insufficient manufacturing licence
Therefore, the production itself is often not among the core
competencies of a pharmaceutical company any more. The customer makes use of the
competence and flexibility of the service provider. However, price and above all
quality must be right - apart from the pharmaceutical quality, this also refers
to delivery reliability and service. The process of building up the
customer-supplier relationship should begin before the transfer itself takes
place. That will then be a decisive step in establishing a working partnership.
Those suppliers who demonstrate that they are competent in this area often have an advantage over
the mostly lower-price competitors abroad. A good all-round service also includes
the necessary product advice and the pharmaceutical documentation. The scope of
the service is laid down in appropriate contracts.
A study by the US-American Universities of St. Louis and
Georgetown, brought into being under the name of Pharmaceutical Research Manufacturing Project
(PRMP) and with the support of FDA in 2002, also includes interesting data
on outsourcing. We have already
reported about the results, which were published
for the first time in September 2006. The study's comprehensive data
collection includes among others information on problems observed in contract
manufacturing. Some of the data show that problems can
occur time and again within the framework of contract manufacturing: There is
e.g. evidence of a statistically significant number of failed batches. Furthermore,
difficulties existed in the form of lower yield and longer throughput times. However, it was also recorded that the number of
deviations decreased over the time of contracting. This can be
interpreted as an indication of how important it is to continuously foster
the relationship between customer and contractor.
With regard to inspections, deficiencies occur mainly in
auditing and contract creation. In the period 2005/2006 e.g. critical major
deviations of this kind ranked 7th in the list of frequent observations by
the British supervisory authority MHRA in the United Kingdom.
The complete PRMP report can be found here:
http://www.olin.wustl.edu/faculty/nickerson/results/PMRPFinalReportSept2006.pdf
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